Electrolytic Hypochlorous acid (eHOCl) is manufactured using water and mineral salts through a process known as electrolysis with the help of membrane technology. This method is commonly used to produce a stable and effective disinfectant solution. Here's a simplified overview of the process:

Ingredients:

• Water (H2O): This serves as the base solution for the electrolysis process.

• Mineral salts (e.g., Sodium Chloride - NaCl): These salts provide the source of chlorine ions (Cl-) required for the production of hypochlorous acid.

Equipment and Technology:

• Electrolysis Cell: This is a specially designed container with two electrodes, an anode, and a cathode. The anode is typically made of a material like titanium coated with a precious metal oxide, while the cathode is made of a similar material.

• Membrane Technology: Special ion-exchange membranes are used to separate the anode and cathode compartments within the electrolysis cell. These membranes allow the selective passage of ions, ensuring that the chlorine ions produced at the anode do not mix with the other substances at the cathode.

Process Steps:

• Preparation of Electrolyte Solution: Dissolve mineral salts (e.g., NaCl) in water to create an electrolyte solution. This solution provides the source of chlorine ions (Cl-) for the electrolysis process.

• Electrolysis: The electrolyte solution is fed into the electrolysis cell, which is divided by the ion-exchange membrane. Direct current (DC) is applied to the cell. The anode and cathode compartments are connected to the positive and negative terminals of the power supply, respectively.

• At the anode (positive electrode), chloride ions (Cl-) from the electrolyte solution are oxidized. The chemical reaction that occurs is:

Anode: 2Cl- (aq) → Cl2 (g) + 2e-

Chlorine gas (Cl2) is generated at the anode and typically collected for other uses.

Formation of Hypochlorous Acid:

Chlorine gas (Cl2) produced at the anode reacts with water (H2O) in the cathode compartment to form hypochlorous acid (HOCl) and hydrochloric acid (HCl) through a process called hydrolysis. The chemical reaction is:

Cathode: Cl2 (g) + H2O (l) → HOCl (aq) + HCl (aq)

The ion-exchange membrane ensures that only the chlorine ions (Cl-) pass through to the cathode compartment, preventing the mixing of other substances.

Collection and Storage:

The resulting solution in the cathode compartment contains hypochlorous acid (HOCl).

The solution can be stored and diluted as needed for various applications, such as disinfecting surfaces, water treatment, washing meat and fruits & vegetables, and even wound care.

This process allows for the production of a stable hypochlorous acid solution, which is an effective disinfectant with a broad range of applications due to its antimicrobial properties. It is important to ensure the correct concentration and pH level for safe and effective use. Additionally, safety precautions should be taken when working with chlorine gas and electrical equipment.

Hypochlorous acid (HOCl) is made in the body by white blood cells to fight off infection, and generated when lightning hits the ocean. Modern science has taken notes from the latter, and built systems to electrically generate HOCl from salt minerals and water. It’s 100x more powerful than bleach and non-toxic. HOCl is widely recognized for its effectiveness as a powerful disinfectant, antimicrobial agent, and wound care solution. It is highly effective against a broad spectrum of bacteria, viruses, and fungi while being gentle on skin and non-toxic when used at appropriate concentrations. HOCl has gained popularity for its ability to eliminate pathogens in various applications, including healthcare settings, food processing, water treatment, and household disinfection. However, it's crucial to handle and store HOCl solutions with care, ensuring they are appropriately diluted and maintaining the recommended pH levels to maximize both safety and effectiveness. When used responsibly, hypochlorous acid stands as a valuable tool in maintaining hygiene and preventing the spread of infections. Read more about eHOCl in the Technical Library

Link to the eHOCl Technical Library here

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